Keep the worker mobile
An approximately 0.3 mm textile-compatible heating structure adds active warmth without relying on excessive insulation around tools and PPE.
Application engineering
Material intelligence. Controlled heat. Engineered for every application.
THERMOVEX connects flexible nano-carbon materials, sensing and intelligent control into application-specific thermal systems for global partners.
Soft goodstextile-compatible integration
Targetedproduct-specific heating geometry
ControlledNTC closed-loop temperature
Scalableprototype to production
Industrial workwear solution brief
Active thermal protection for cold, wet and exposed work.
Workers in utilities, oil and gas, ports, logistics, cold-chain, construction, municipal services, courier operations and security can face temperatures around -10 to -15°C or below, together with strong wind, snow, rain and long shifts. Passive insulation adds bulk but cannot respond as activity and exposure change.
Map heat to the task
Typical 3-5-zone layouts target the back, waist, abdomen, chest or other areas selected around posture, movement and exposure.
Control changing conditions
A 5 V reference platform, common USB power bank and NTC closed-loop control support multi-level warmth as workload and weather change.
Engineer the full shift
Runtime is typically planned around 4-6 hours and is tuned by ambient temperature, heat setting, garment insulation and battery capacity.
5 V typicallow-voltage USB power architecture
3-5 zonescustomisable core-area layouts
4-6 hourstypical project runtime target
Wash-readysystem-level garment architecture
Utility inspectionOil & gasPorts & logisticsCold-chain & courierConstruction & municipalSecurity & field teams
Translated and engineered from the submitted outdoor-worker thermal protection solution. Final temperature, runtime, battery, wash care, PPE compatibility and regional conformity are confirmed for each customised product.
Discuss a workwear program →Latest application design boards
Four market-ready directions for partner discussions
These current design boards connect the heating platform to recognisable product experiences while keeping voltage, sensing, zone geometry and validation inside the engineering conversation.
01EYE MASKSSoft, gentle warmth
02NECK & SHOULDERContoured textile fit
03BACK & WAISTTargeted heating zones
04KNEE SUPPORTFlexible active comfort
01
Wellness & care
Body-conforming thermal-comfort formats for eye, neck, back, waist and knee applications.
Targeted zones · conservative temperature envelope · removable or cleanable textile covers
01AUTOMOTIVESeat + steering integration
02OUTDOORTents + sleeping systems
03SPECIALIST SUPPORTWarming sleeves + cases
04CUSTOM INTEGRATIONBuilt around your product
02
Cross-industry integration
Flexible heating engineered for mobility, outdoor systems, specialist warming and custom product integration.
Geometry-led modules · product-specific sensors · OEM / ODM interfaces
01BEDDINGZoned mattress + blanket heat
02THROWS & BLANKETSSoft everyday warmth
03CUSHIONSComfort in compact form
04FURNITURESeamless product integration
03
Smart home comfort
Discreet broad-area warmth for bedding, throws, cushions, furniture and hospitality products.
5 V compact to 24 V large-area · discreet controls · broad, balanced coverage
01SKI & SNOWCold-weather performance
02HEATED JACKETSFlexible zoned warmth
03OUTDOOR WORKReliable daily protection
04OEM / ODMFrom concept to production
04
Smart heated apparel
Low-profile, wash-ready heating systems for snow sports, outdoor apparel and professional workwear.
Typically 3–5 zones · 5 V or 12 V · pattern-specific integrationWellness imagery represents thermal-comfort concepts only. Medical claims, regulated-device pathways and specialist logistics applications require separate project-specific validation and regulatory review.
Where flexible heat creates value
Designed around the use case
The best heating solution is not defined by temperature alone. It must work with product form, power, movement, care, safety and the expectations of the target market.
01Outdoor & sports
Targeted warmth for technical apparel, sleeping systems and portable outdoor equipment in changing cold conditions.
Low weight / weather exposure / runtime
02Apparel & fashion
Flexible heating zones that preserve drape, silhouette and comfort across premium garment collections.
Hand feel / pattern design / wash care
03Wellness & care
Controlled thermal-comfort formats shaped around the body, simple operation and consistent surface warmth.
Temperature control / ergonomics / cleanability
04Home & living
Quiet low-voltage warmth for seating, cushions, bedding, throws, mattresses and workplace comfort products.
Softness / broad coverage / household use05Industrial workwear
Active low-profile warmth for utilities, oil and gas, ports, logistics, construction, cold-chain and field teams.
Mobility / controllable heat / durability
06Mobility & specialist
Thin shaped heating surfaces for vehicle seating, portable systems and temperature-sensitive specialist products.
Geometry / power interface / validationIndustry solution profiles
From operating need to engineered heating system
Each sector requires a different balance of heat placement, power, materials, controls, care and compliance. These profiles show how the THERMOVEX platform can be configured around the finished product.
01Outdoor & sports
Adaptive warmth without unnecessary bulk.
Outdoor users move between high exertion, exposed rest periods and rapidly changing wind or moisture. The heating system must add controllable warmth without compromising weight, mobility or moisture management.
Operating priorities
- Variable activity and weather exposure
- Low weight with practical runtime
- Flexible integration that preserves movement
THERMOVEX system response
- Low-profile CNT and graphene heating zones across selected core areas
- 5 V or 12 V reference architecture selected by product scale
- Module geometry coordinated with insulation, venting, folding and weather protection
Technical analysis
Apparel normally prioritises targeted core zones and portable 5 V power. Sleeping systems and tent panels can use broader 12 V or 24 V areas when more energy is available.
02Apparel & fashion
Heating technology that respects the silhouette.
Premium apparel needs more than warmth. Materials, wiring, controls and power must remain discreet while the garment retains its drape, hand feel, fit and brand language.
Operating priorities
- Clean silhouette and premium hand feel
- Discreet electronics and intuitive controls
- Care performance across repeat use
THERMOVEX system response
- Custom-cut flexible heating geometry for each garment pattern
- Reserved sewing margins and concealed leads, sensors, switches and battery pockets
- Multi-level closed-loop control with washable system construction
Technical analysis
Typical garments use three to five zones, with 5 V USB power for broad compatibility. Zone count, resistance and controller logic are tuned to the insulation stack and required runtime.
03Wellness & care
Controlled thermal comfort designed around the user.
Comfort-oriented care products require stable surface temperature, ergonomic placement, simple controls and materials selected for close, repeated contact.
Operating priorities
- Predictable and comfortable surface heat
- Ergonomic placement and easy operation
- Cleanability, durability and documented safeguards
THERMOVEX system response
- Soft modules shaped for eye, neck, waist, abdomen, knee, hand or seating formats
- NTC closed-loop sensing with project-specific temperature limits
- Low-voltage construction with removable or cleanable textile covers
Technical analysis
Body-contact formats place temperature sensing close to the active area and use a conservative control envelope. Thermal-comfort products are engineered separately from regulated medical devices.
Medical claims and regulated-device pathways require project-specific validation and regulatory review.
04Home & living
Quiet warmth for products people live with every day.
Home products must feel soft, look refined and deliver broad, balanced comfort without intrusive hardware, noise or uneven hot spots.
Operating priorities
- Softness and interior design compatibility
- Broad, balanced heating coverage
- Simple care and household-friendly operation
THERMOVEX system response
- Flexible broad-area layers for cushions, throws, pads, bedding and furniture
- 5 V portable, 12 V mid-size or 24 V large-area power architecture
- Embedded sensing, discreet connectors and removable textile-cover options
Technical analysis
As the heated area grows, the architecture moves from portable 5 V modules to 12 V or 24 V systems. Multi-zone sensing helps large surfaces maintain a balanced operating temperature.
05Industrial workwear
Reliable warmth for long, mobile shifts in harsh conditions.
Outdoor workers can face temperatures around -10 to -15°C or below together with wind, rain, snow and long mobile shifts. Passive insulation adds bulk and cannot respond as workload or exposure changes.
Operating priorities
- Stable core warmth in cold, wet and windy conditions
- Freedom of movement around tools, visibility trims and PPE
- Adjustable output and practical runtime for long shifts
THERMOVEX system response
- Thin CNT and graphene composite heaters mapped across three to five typical core zones
- 5 V or 7.4 V reference architecture with NTC sensing and layered electrical protection
- Wash-ready integration planned around moisture, flex, abrasion, sealed connections and battery access
Technical analysis
Heat zones are placed around core exposure and working posture while keeping seams, reflective trim, harness areas and PPE interfaces clear. Runtime is balanced against battery capacity and task intensity.
Developed from the submitted outdoor-worker thermal protection brief. Final temperature, runtime, wash method, PPE compatibility and conformity evidence are confirmed for each customised workwear program.
06Mobility & specialist systems
Thin, responsive heat shaped to the interface.
Mobility and specialist systems place strict limits on thickness, power, pressure distribution and interfaces. Heat must follow the product geometry and work consistently through repeated loading or transport cycles.
Operating priorities
- Low-profile integration within seat geometry
- Power, sensing and control compatibility
- Durability under pressure, flex and repeat use
THERMOVEX system response
- Custom heating shapes for seats, backrests, steering surfaces or insulated containers
- 12 V reference systems with configurable connectors, sensors and controller interfaces
- Thermal mapping and integration validation around the complete product stack
Technical analysis
Vehicle seating typically uses shaped 12 V zones. Temperature-sensitive logistics requires a different sensor position and control band, with compliance defined around the transported contents and intended use.
Temperature-maintenance and medical-logistics applications require project-specific validation; the website does not imply approval for regulated transport or clinical use.
System selection by product scale
The application determines the electrical architecture.
A compact garment and a mattress should not share the same power strategy. THERMOVEX selects voltage, resistance, zone count, sensing and control around the useful heated area, the available energy source and the required duty cycle.
5 V portable
Apparel, wraps, hand warmers and compact cushions
USB power bank / up to 10 W typical7.4 V wearable
Higher-output workwear and multi-zone outdoor products
Rechargeable pack / up to 15 W typical12 V integrated
Vehicle seating, sleeping systems and specialist equipment
Adapter or vehicle supply / up to 18 W typical24 V large area
Furniture, mattresses, broad panels and tent surfaces
Higher-capacity low-voltage system / project specificReference values are drawn from the supplied technical documentation. Final voltage, power, temperature range, controller and certification route are confirmed for each custom product.
From need to thermal architecture
Four questions shape every system
These questions translate the customer experience into engineering requirements before material selection and prototyping begin.
Where should heat be felt?
Define the contact area, body zone, surface geometry and acceptable temperature spread.
How will the product be powered?
Balance voltage, available energy, heat-up time, runtime and interface constraints.
How will it be used and cared for?
Set duty cycle, wash method, flex, abrasion, moisture and storage requirements.
What must the finished product prove?
Map electrical, chemical, textile and market-specific compliance for the target region.
A configurable system
Material, module, controller and finished product
THERMOVEX brings these layers together so heat becomes part of the product architecture rather than an isolated component.
Explore the technology →01Composite materialCNT + graphene textile heater
02Heating moduleGeometry, electrodes and leads
03Control systemNTC sensing and PWM output
04Product integrationComfort, care and compliance
Start with the use case
Turn a product need into a heating system.
Tell us where the product will be used, how it is powered and what the customer should feel.
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